In 1990 Team Skidmark began building a BMW 2002 for autocrossing
. However, competing priorities lead to a rather long timeline
for this project. By 1995 the autocrossing project evolved
into a car strictly for BMWCCA driving schools. The car
was originally conceived as an aesthetically intriguing,
well-prepared vehicle with a great deal of attention paid
to reliability and functionality. A BMW built for racing
with a wink towards the street rod level of preparation. A
main roll hoop, lower springs, Bilstein shocks, Delrin bushings
and larger sway bars were the main improvements. The motor
was a mild 300 degree cam with a Stahl header and dual Weber
45’s. HP was about 140. By 1998 Lance had completed numerous
driving schools and was ready to go racing. The car would
now be prepared for BMWCCA club racing events. A fire system,
full roll cage and fuel cell were added along with the number
20.
The second purpose built car by Skidmark began in 1999 after
a long vintage race weekend at Mid-Ohio where 2 engines and
a header were broken! Given the long off-season, the decision
was made to apply lessons learned to create a new Skidmark
car. This car would carry the number 202. Of course it
HAD to be pretty but functional as well. The passenger floor
was raised to allow the fitment of a big header and large
muffler.
Turbo
flares were added to accommodate a wider track and the use
of 20” x 9.5” cantilevered racing slicks. The
location of the fuel cell, fire system, accusump and battery
were carefully considered to improve corner weighting. This
car was to be full race and so a unique dashboard was
designed and fabricated. Last but not least a much improved
cage to enhance safety and structural integrity was designed
and
installed.
As the 202 car was taking shape, the original 20 car was
to be updated to equal the improvements of the 202 car. Essentially
the two cars would now be the same with regard to development. To
commemorate the dramatic improvements made to the original
Skidmark car the number was updated to 201.
Both
cars entered the racing scene in 2000 running in BMWCCA,
SVRA and HSR
events.
As the statistics show, they
were fast, reliable and successful from the start!
However, the quest for speed has
led the Skidmark team to dramatic improvements in the basic
4-cylinder M10 power plant though unique and successful innovation. The
list is long but includes proprietary pistons, rocker arms,
connecting rods, valves and even a camshaft. Further, ongoing
improvements to the basic oil sump and breather systems have
been made. Follow the link to find out more …
When Lance’s
son, Ian was ready for his first car, the 2002
was the obvious choice. Ian had been going to the track
with Lance and Perry since he was 10. He wanted a street
version of what Lance and Perry were driving on the track.
From
July 2002 through April of 2003, Lance and Ian built a street
version of the race car. The car had an Miller-Norburn racing
motor with a 300 degree cam, 5 speed overdrive and a 4:22
limited slip differential. The brakes were upgraded to discs
on the rear and Big vented brakes on the front. Lance developed
and refined is painting skills with this car and he now does
all the painting for Skidmark Racing.
Bob
Breed (www.oftenlastracing.com)
was well known to team Skidmark as a DE instructor with
the
BMWCCA and fellow BMW and vintage racer. Bob’s ride
was a 1980 BMW 320. Bob longed for a 2002 and spent many
hours pouring over the 201 and 202 cars. With a good bit
of encouragement from Lance and Perry, Bob developed a
strong interest in
building a 2002 of his own. The project began in January
2004 and progressed through October of that year. Perry,
Lance, and Bob combined all of the lessons learned over the
past 7 years and built Bob his Inka BMW 2002 racecar. Naturally,
this car should carry the Skidmark numbering and so has been
blessed with the number 204. This car represents the best
efforts of Lance, Perry and Bob and is truly one of the nicest
examples of a vintage racing BMW 2002 in the country.
Lance is now in the process of building a new race car. Please
watch for updates and photos of the process. This project
is scheduled to begin in July of 2005.
The Quest for Speed – Development of the Skidmark
Racing Engine
Performance tuning a bmw2002 almost always begins with the
venerable Weber 32/36. Either one is being installed as a
replacement for the original equipment Solex or one is being
replaced most likely because of a worn out and leaky throttle
shaft. Mine was the latter scenario. A 38/38 synchronous
2 barrel was chosen for the job. The intake manifold was
opened to accommodate the larger bores and the 38/38 was
installed. The improvement was substantial and the concept
of further gains intriguing. A header came next, a 1 3/8” Stahl,
then a 304 Schrick camshaft – all used parts. The bottom
end employed well-worn OEM rods and Mahle 9.5:1 pistons for
the 121 head.
The head was built with used rocker arms and
shafts, valves and springs. After some sorting out, the 38/38
was replaced with a Dual Weber 45 side draft setup. This
engine was run in the original 202 car
for DE schools and racing for 3 years and logged over 50
race track hours.
Ultimately, a rod bearing spun at an October race at Mid
Ohio and so it became time to complete the new car and power
plant. Meanwhile, the 201 car had been experimenting with
a 316 camshaft.
This setup proved to make excellent power
and so we decided this would be the basis for the new engine
in the 202 car. After researching combustion chamber and
piston design a domed piston was developed along with a tool
to cut the chambers to match.
This approach would provide for high compression and efficient
combustion. The head received
significant porting work, new
valves, springs, rocker shafts, rockers and a 316 Schrick
cam.
A stepped header, designed by a header expert was the
finishing touch
.
The new 202 car debuted in April 2000 and was fast out of
the box winning its class in every BMW and Vintage event
entered that year. That is
until the season finale SVRA event at VIR.
The 202 car was running well all weekend when, on a flying
lap during qualifying the number 3 connecting rod let go
and
on entry to a fast sweeper called Hogpen. This would be
the
last Skidmark engine to use stock connecting rods! Winter
was spent replacing 1 bent valve and building a new bottom
end. This time, billet
connecting rods were sourced
and more attention was paid to baffling the oil pan
.
Back on track in 2001 the 202 resumed its winning ways. However,
at the big SVRA event at Watkins Glen on the last
lap of the feature race on Sunday a rocker arm broke
Skidmark Racing had heard about this weak link especially
with high lift high duration cams but had not experienced
this failure. However, after the first one it seemed to befall
the team in a big way with the 201 car breaking a rocker
arm at nearly every event that year!
As
we learned the hard way, rocker arms fail. All successful
race teams from the
early 1970’s would replace the rocker arms before every
event, and still they had failures! The only way to avoid
rocker arm failure is to keep RPM levels below 7,200. However
on the Dyno, the M10 motor showed increased horsepower at
above these RPM ranges.
The OEM rocker arm is a cast aluminum part. This piece
is reasonably strong and will provide a long service life
under less-than extreme conditions although it is inherently
flawed for racing applications. For example, once the camshaft
lift and duration reach race appropriate levels (>11mm
lift, 305 degrees duration) the rocker becomes over stressed
and the clock starts ticking. It is a matter of time until
it fails – not if, but when! Skidmark Racing now
had a new engineering project! Over the winter of 2001/2002
the rocker arm was modeled in ProE, a 3-D CAD tool
. The first prototype rocker arms were then CNC machined
from grain aligned 7075 aluminum
. A cam follower wear pad was machined from tool steel
and inserted into the aluminum arm. Two sets of these were
run throughout the 2002 season with great success. Requests
for these arms poured in and so the Skidmark team arranged
with a manufacturer to produce over 300 rocker arms. They
were distributed over the winter and Skidmark was ready
to run the production rocker arms in the April 2003 season
opener at VIR. It didn’t take long before the team
noticed significant degradation of the cam lobe surfaces.
Clearly there was a difference between the prototype and
production parts. Immediately, the team notified all those
who purchased the arms to wait until further notice before
using them in racing applications. Solving this problem
would prove to be the biggest challenge the Skidmark team
had yet faced. The team spent hours, days, weeks and months
studying the problem. They flew to Rhemscheid Germany and
met with Schrick engineers. Even Schrick was stumped. Ultimately
through research, prototyping and hours of testing on a
dyno and on the track, the current solution was developed
. These new rocker arm pads have proven to be quite durable
and have been run for many hours with no cam lobe degradation.
In fact, a weekend-long track test designed to provoke
wear or breakage consisted of running the engine to 9,000
RPM for extended periods. The results were extremely positive
with no signs of wear.
With this challenge behind us, Skidmark Racing is now focusing
their attention towards optimizing the port design to maximize
flow. In conjunction with this work, a new higher lift camshaft
is undergoing development. The objective of this R&D
is to build a carbureted M10 engine that produces in excess
of 240 HP at the crankshaft! So far the computer simulations
show promise but the real proof will come from actual testing.
Stay tuned as the initial dyno runs are planned for early
July 2005!
Along
the way, the Skidmark Racing team has continued to innovate
under the hood. Currently, we are the only known
domestic manufacturer of billet aluminum under drive pulleys
for both M10 and S14 crankshafts .
These pulleys were designed to work with crankfire ignition
systems such as Electromotive.
125mm billet aluminum alternator pulleys have also been developed
to further limit parasitic losses .
As
our motors continue to run at higher and sustained RPM
levels, we needed to develop special valve cover designs
and catch cans to handle the increased oil flow to the
head.
Throughout the development of the Skidmark Racing cars and
technology we have not lost sight of the significance of
reliability. As our impressive statistics demonstrate, Skidmark
Racing cars have proven to be quite fast but reliable as
well. Despite the impressive specific power output by our
engines, they typically last 3-seasons between teardowns!!
We expect that as we continue to develop this platform – chassis
and drive train - the reliability will not be compromised.
After all, what fun is a race weekend if you can’t
race?!?